Cera- Chem Private Limited

CERA MICROCONCRETE is a ready to use product developed for meeting the specific requirement of repair and rehabilitation of concrete structures. The product is manufactured from graded aggregates, special cements and various chemicals to derive unique functional characteristics.

ADVANTAGES

■ Easy to use■ High early and final strength■ Efficient restoration material■ Low permeability. Ensures water tightness■ High fluidity enables placing without vibration■ Pre-packed system - overcomes the batched weightvariations■ Compensation for shrinkage and settlement in theplastic state■ Excellent adhesion with parent concrete, positive gripwith reinforcement

USAGE

■ Compatible for use with different concrete grades andcan be used for thin sections also
■ Widely used in repairs, where conventional concreteplacing and vibrating is difficult due to congestion ofreinforcement
■ An ideal material for structural strengthening ofcolumns, beams, etc., by encasement or jacketing
■ Used for repair of floor beams, slabs, concretefloors/roads, viaducts, grouting of base plates/bridgebearings, etc.,
■ Can be used for repairing larger sections by mixing with12 mm down aggregates in the proportion of 50 to 100%by weight of microconcrete

CERA GROUT 40 Non Shrink Cementitious Grout is a high strength non-shrink, pourable / pumpable grout for industrial applications. Premixed, selectively graded components result in a dense, homogenous mix, with excellent strength and dimensional stability.

ADVANTAGES■ No efflorescence■ No bleeding/segregation■ One-step grout, ready to use■ Resistant to oils, chemicals, etc.,■ Excellent fluidity for easy placements■ Accessibility to remote parts of the structure■ Densification of the material decreases permeability, and increases wear resistance■ Dimensionally stable, needs no special treatment at open ends, capping, or edges■ High early strength and uniform set, minimize downtime for repairs and maintenance, allowsearlier loading.

USAGES■ Can be used for grouting of precast structuralmembers and to joints, dowels, rail posts andsealing bolts, powerline stanchions, etc.,■ Compensates for the normal shrinkage ofconcrete and mortar, absorbs and minimizes theeffects of vibration on the foundation■ Can be used in machinery bases, structuralcolumns, pumps, accessory bases, anchor bolts,bearing plates, floor grids, crane tracks, etc.,■ An excellent material for structural concreterepairs

PACKING:25 & 50 kg.
SHELF LIFE:12 months from the date of manufacturing, if stored in sealed original

CERA GROUT 100 is an ultra high strength non-shrink, polymer enhanced, pourable/pumpable grout for industrial applications. Premixed, special polymers, additives, and selected fillers with well graded aggregates result in a dense, homogenous mix, with excellent strength and dimensional stability.
ADVANTAGES
■ No efflorescence
■ No bleeding/segregation
■ One step grout, ready to use
■ Resistant to oils, chemicals, etc.,
■ Excellent fluidity for easy placements
■ Accessibility to remote parts of the structure
■ Densification of the material decreases perme-ability, and increases wear resistance
■ Dimensionally stable, needs no special treat-ment at open ends, capping, or edges
■ High early strength and uniform set, minimizedowntime for repairs and maintenance, allowsearlier loading

USAGES
■ CERA GROUT 100 is recommended for groutingwith a design strength of M100
■ Can be used for grouting of precast structuralmembers and to joints, dowels, rail posts andsealing bolts, power line stanchions, etc.,
■ It compensates for the normal shrinkage ofconcrete and mortar, absorbs, and minimizes theeffects of vibration on the foundation
■ Can be used in machinery bases, structuralcolumns, pumps, accessory bases, anchor bolts,bearing plates, floor grids, crane tracks wherehigh loading is expected, etc
■ Can be used as a barrier wall for strong rooms &vaults
■ It is an excellent material for structural concreterepairs

CERA ANCHORSET is a two component specially formulated polyester resin-based fast setting,high strength, and corrosion resistant grout suitable for anchoring bolts & bars into concrete,masonry, rock, and metal surfaces.ADVANTAGES■ Resistant to vibration■ Resistant to corrosion■ No expansion, no shrinkage■ Rapid setting and strength achievement■ Shorter depth and smaller holes- Reduceddrilling costs
USAGES■ Ideal for high speed, high strength anchoring, holding down bolts for machinery, crane rails,railway tracks connected to concrete sleepers,genset installation, etc.,■ Can be used for rock bed anchors and fixing marine equipment, since it can be used for under-water operations■ Facilitates permanent installation of starter bars,base plates, tower anchors, foundation bolts,handrails, window grills, etc.,■ Aids in protecting anchored bolts/rods

PACKING

1 & 6 kg.

SHELF LIFE

CERA ANCHORSET will retain its properties for atleast 6 months when kept in the original packing. Storage at low temperatures extends shelf life.

CERA GROUT 40 Non Shrink Cementitious Grout is a high strength non-shrink, pourable / pumpable grout for industrial applications. Premixed, selectively graded components result in a dense, homogenous mix, with excellent strength and dimensional stability.

ADVANTAGES■ No efflorescence■ No bleeding/segregation■ One-step grout, ready to use■ Resistant to oils, chemicals, etc.,■ Excellent fluidity for easy placements■ Accessibility to remote parts of the structure■ Densification of the material decreases permeability, and increases wear resistance■ Dimensionally stable, needs no special treatment at open ends, capping, or edges■ High early strength and uniform set, minimize downtime for repairs and maintenance, allowsearlier loading.

USAGES■ Can be used for grouting of precast structuralmembers and to joints, dowels, rail posts andsealing bolts, powerline stanchions, etc.,■ Compensates for the normal shrinkage ofconcrete and mortar, absorbs and minimizes theeffects of vibration on the foundation■ Can be used in machinery bases, structuralcolumns, pumps, accessory bases, anchor bolts,bearing plates, floor grids, crane tracks, etc.,■ An excellent material for structural concreterepairs

PACKING:25 & 50 kg.
SHELF LIFE:12 months from the date of manufacturing, if stored in sealed original

CERABOND EP is an epoxy resin based structural bonding agent used for ensuring monolithic bond between old and new concrete and is highly recommended for structural repair works.

ADVANTAGES
 
■ Monolithic bond 
■ Ideal for structural repairs
■ Excellent water & alkali resistance
■ Capable of transmitting very high stresses
■ Can be cured under moist / wet conditions
■ Solvent free, can be applied on both dry & damp surfaces
■ Long pot life allows sufficient time for placement of concrete

USAGE

■ Highly useful for bonding fresh concrete to old concrete that is fully cured
■ Can be used to bond sprayed concrete/mortar to oldconcrete surfaces
■ Can be used on horizontal and vertical surfaces as a repairingredient to corroded or spalled concrete
■ Ideally suitable for:Jacketing applications for strengthening the existingconcrete elements like columns, beams, basements, etc.,As a bonding agent for concrete repairs using cement plaster/screed and for guniting.
■ Suitable material for bonding heterogeneous materials, such as PVC and metals to cement in construction industry 

PACKING
■ 1 & 6 kg (Ready to use).

SHELF LIFE

■ CERA BOND EP can be stored for 12 months, if storedin original sealed packs.

Cera Polymer Latex is acrylic co-polymer basedwater-resistant additive and bonding agent, which has beenspecifically designed for use with cement compositions. Itcan be used to form water and vapour resistant bondingcoats, prior to application of renders, plasters or screeds.

CERA POLYMER LATEX aids in better mechanical

properties by ensuring a sound contact area between old

and new concrete.

ADVANTAGES 

■ Easy to use

■ Excellent bond strength

■ Resistant to water penetration

■ Improved tensile, flexural and compressive strength

■ Highly recommended for repairs and rehabilitation of

 

structures


USAGE

■ Can be used for repairing concrete elements like beams,

columns and slabs

■ An excellent material for bedding tiles, fixing slip bricks,

waterproofing above and below grade, abrasion resistant

flooring and lining effluent tanks and tubes

■ Provides excellent adhesion between old and new

concrete and hence ensures a monolithic system after

repair


PACKING
 

500 gms, 1, 6, 10, 50, 100 & 210 Kg.

SHELF LIFE

12 months in sealed containers. Avoid prolonged storage in

 

excessive heat.

 

CERA POLYMER LATEX PRO is an acrylic co-poly-mer based water-resistant additive and bonding
agent, which has been specifically designed foruse with cement compositions. It can be used toform water and vapour resistant bonding coats,before the application of renders, plasters, orscreeds. CERA POLYMER LATEX PRO aids in bettermechanical properties by ensuring a soundcontact area between old and new concrete.

ADVANTAGES
■ Easy to use
■ Excellent bond strength
■ Resistant to water penetration
■ Improved tensile, flexural, and compressivestrength
■ Highly recommended for repairs and rehabilita-tion of structures

USAGES
■ Can be used for repairing concrete elements likebeams, columns, and slabs
■ An excellent material for bedding tiles, fixing slipbricks, waterproofing above and below grade,abrasion resistant flooring, and lining effluenttanks and tubes
■ Provides excellent adhesion between old andnew concrete and hence ensures a monolithicsystem after repair

PACKING 500 gms, 1, 6, 10, 50, 100 & 210 Kg.

SHELF LIFE 12 months in sealed containers. Avoid prolonged storage in excessive heat. 

CERA POLYCRACK X is a specially formulated, non-shrink, polymeric material, reinforced with selected micro fibers are used for filling non movable cracks in concrete, masonry and plaster surfaces.

ADVANTAGES

■ Non-shrink and flexible■ Resists further crack growth■ Excellent crack filling ability■ Can be stained or over coated■ Ready to use, no adding of water■ Patches shrinkage cracks in plaster

USAGE

■ Fills cracks in masonry, concrete and plaster■ Can be used as an external rendering coat to even outsurfaces■ Gives a clean appearance to cracked surfaces■ Minimizes further risk of cracking

PACKING

■500 gms & 1 kg.

SHELF LIFE

■Can be stored for 12 months in sealed packs.

CERA BONDIIT SUPER is a high strength elastomeric bonding agent for gypsum on concrete / RCC surface. A white in colour liquid base; it creates a high chemical and mechanical bond between very smooth RCC surface and the plaster.

ADVANTAGES

■ Reduces rebond loss■ Easy single coat brush application■ Bonding strength is more than 2 kg / Sqft■ More surface area covered with same person & time■ It covers 100% of the area unlike hacking that covers only 30 - 35 %■ Imparts durable strong bond thus eliminating the risk of plaster re-bonding■ Provides chemical as well as mechanical bonding between plaster and substrate■ No hacking required on concrete surface , hence prevention of micro cracking in concrete■ Being an elastomeric material it can withstand movements in the structure without cracking

USAGE

■ Ideal for concrete surface like RCC columns, beams, slabs, shear walls■ Can also be used over column which will come in contact with ACC block


PACKING 

■ Supplied in 10 / 20 Ltr cans.  

SHELF LIFE  

■ 12 months from the date of manufacturing when stored in sealed conditions.

CERA LATEX SBR is styrene butadiene rubber latex,which has been specifically designed for use with cementcompositions. It can be used to form water and vapour resistant bonding coats, prior to application of renders,plasters and screeds. It aids in better mechanical propertiesby ensuring a sound contact area between old and newconcrete.
ADVANTAGES

■ Non toxic
■ Excellent bond strength
■ Resistant to water penetration
■ Improves cohession & workability
■ Easy to use, multipurpose & economical
■ Improve tensile, flexural and compressive strength
■ Highly recommended for repairs and rehabilitation of structures

USAGE

■ Can be used for repairing concrete elements like beams,columns and slabs
■ An excellent material for bedding tiles, fixing slip bricks,waterproofing above and below grade, abrasion resistantflooring and lining effluent tanks and tubes
■ Provides excellent adhesion between old and newconcrete. Hence, ensures a monolithic system after repair
■ Can be used as an anti-corrosive agent for rebar whenused in combination of cement in the ratio of 1 : 5

PACKING

■ 500gms, 1, 6, 10, 20, 50, 100 & 210Kg.

SHELF LIFE

■ 12 months in sealed containers. Avoid prolonged storage inexcessive heat.

CERA POLYMORTAR is a single component cement based polymer modified micro fiberenriched material used for renovating old structures and repairing new construction projects. It’sa multipurpose dual shrinkage compensated, trowelable fibre reinforced thixotropic repairmortar, which can be applied on vertical and horizontal surfaces.
ADVANTAGES■ Non-shrinking■ Provides a smooth surface finish■ Excellent adhesion to most surfaces■ Single component and easy to use■ Extended working time by up to 60 minutes■ Suitable for horizontal and vertical application

PACKING25 kg.Bulk packing on request.
  
SHELF LIFE12 months in tightly sealed bags.

CERA GROUT 100 is an ultra high strengthnon-shrink, polymer enhanced, pourable/pumpablegrout for industrial applications. Premixed,special polymers, additives, and selected fillerswith well graded aggregates result in a dense,homogenous mix, with excellent strength anddimensional stability.

CERA RUST CONVERTER is based on a rust transformation high breed polymer rust converting system. Initially on application it dissolves rust uniformly and within 3-t5 hours forms a corrosion resistance film, on drying forms an appealing dark grey film which is of zero-rust remaining with excellent rust prevention. 

ADVANTAGES
■ Easy to use
■ No effect in rust-free areas
■ Effective in unreachable areas
■ Excellent adhesion to the substrate
■ Converts magnetite and hematite rust on ferrous surfaces
■ Ideal for application in areas where cleaning rust is difficult

USAGES
■ Ideally suitable for the corrosion affected reinforcement bars in concrete repair jobs
■ Can be used for MS structures before the application of protective coatings or paints
■ Can be used for maintaining the surfaces of various steel structures such as tanks, vessels, pipelines, steel shuttering, etc.,
■ Also suitable for converting rust from automobile components, farm & marine equipment, etc.,
■ Can be used for surface preparation as a primer before painting for grills, fencings, poles, etc.,

PACKING 1, 5, 10 & 20 liters.

SHELF LIFE 12 months in a sealed container if stored below 350C.

CERA POLY CRACK FILLER is a specially formulated non-shrink polymeric cementitious material reinforced with selected micro fibers to be used for filling cracks in concrete, masonry and plaster surfaces.ADVANTAGES■ Non-shrink and flexible■ Excellent crack filling ability■ Resists further crack growth■ Can be stained or over coated■ Patches shrinkage cracks in plaster■ Allows movement accommodation USAGE■ Fills cracks in masonry, concrete and plaster■ Can be used as an external rendering coat to even outsurfaces■ Gives a clean appearance to cracked surfaces■ Minimizes further risk of crackingPACKING ■ 1 kg .SHELF LIFE■ 12 months from the date of manufacturing, if stored insealed original container.

CERA POLYMORTAR-PE is a two componentspecially formulated polyester resin and hardenersystem with selected graded fillers for fast andeasy reinstatement of concrete.

ADVANTAGES
■ Versatile in nature
■ Quick and easy to use
■ Stronger than concrete
■ Wide range applications
■ Excellent bond strength
■ Resistant to oil, grease and chemicals
■ Highly dense which makes it impermeable

USAGES
■ Ideal for high strength and for quick reinstate-ment of concrete
■ Can be used for bedding, jointing and profilingof concrete and also for general repairs
■ Facilitates jointing between precast units, fixingtiles, cladding, etc.,
■ Ideal for patching pot holes in industrial floors,for levelling the runway damaged areas, etc.,
■ Suitable for fertilizer plants, wharves, jetties andalso in Chemical laboratory repairs

PACKING
1 & 6 kg units. (Comprises of resin and hardener inthe ratio 1:3).

SHELF LIFE
6 months when kept in the original packing in acool and dry place. Storage at low temperatureextends shelf life.

CERAPOXY 63 is a three-component epoxy resin based tile joint grout supplied in preweighed measures suitable for grouting tile joints in commercial, residential and industrial areas.

ADVANTAGES
■ Suitable for use in wet areas.
■ Various colours and easy to apply.
■ Resistant to a wide range of chemicals.
■ Excellent washability post application.
■ Good resistance to abrasion and stain-free.
■ Hygienic and anti-bacterial as it is a food grade epoxy.

FUNCTIONSCERAPOXY 63, when mixed & applied as a tile grouting material will form a chemical resistant and hygienic joint of exceptional properties likeantibacterial, acid, alkaline & high abrasion resistance. It is also called Germ Proof Grout. Being supplied in variety of colours the aesthetics of the tiled area will improve dramatically.

USAGES
■ Highly useful for grouting all types of ceramic and vitrified tiles.
■ Ideal for use in industries where chemical resistant grout is required.
■ Can be used for grouting acid resistant tiles, marble, granite, kota stones, etc.,

CERA ANCHORSET is a two component speciallyformulated polyester resin-based fast setting,high strength, and corrosion resistant groutsuitable for anchoring bolts & bars into concrete,masonry, rock, and metal surfaces.

CERA GROUT EPLV 100 is a two component epoxyresin injectable grout for structural applications including grouting of machinery foundations,heavy-duty support for cranes and rails, machinery subject to heavy and dynamic loads, etc., and injection grouting in cracked and porous concrete.

ADVANTAGES
■ High bond strength
■ Moisture insensitive
■ Resistant to acids and alkalis
■ Low viscous - easy to inject
■ Self-leveling and non-shrink
■ Capable of transmitting high stresses
■ Injectable with single component pump
■ High compressive, flexural, and tensile strengths
■ Helps in rapid installation & gains high strength
■ Capable of withstanding repetitive dynamic loading.


USAGES
■ Ideally suitable for grouting of base plates, railtracks, turbines, machines, steelworks, gantry rails, and other similar applications
■ Can be used as a high strength grout for installation and early commissioning of equipment
■ Can be injected under pressure to strengthen cracked and porous concrete in damp areas■ Recommended for strengthening the existing concrete elements like columns, beams, foundation members, etc.,
■ Can be used for grouting very small gaps from 0.5-10 mm because of its very low viscous nature.

PACKING:
1 & 2 kg.

SHELF LIFE:
12 months from the date of packing in tightly sealed bags.

CERA GROUT EPLV 100 is a two component epoxyresin injectable grout for structural applicationsincluding grouting of machinery foundations,heavy-duty support for cranes and rails, machin-ery subject to heavy and dynamic loads, etc., andinjection grouting in cracked and porousconcrete.

ADVANTAGES
■ High bond strength
■ Moisture insensitive
■ Resistant to acids and alkalis
■ Low viscous - easy to inject
■ Self-leveling and non-shrink
■Capable of transmitting high stresses
■ Injectable with single component pump
■ High compressive, flexural, and tensile strengths
■ Helps in rapid installation & gains high strength
■ Capable of withstanding repetitive dynamicloading

USAGES
■ Ideally suitable for grouting of base plates, railtracks, turbines, machines, steelworks, gantryrails, and other similar applications
■ Can be used as a high strength grout for instal-lation and early commissioning of equipment
■ Can be injected under pressure to strengthen cracked and porous concrete in damp areas
■ Recommended for strengthening the existingconcrete elements like columns, beams, founda-tion members, etc.,
■ Can be used for grouting very small gaps i.efrom 0.5-10 mm because of its very low viscousnature

COVERAGE1 Kg will cover 14-15 RM for a groove size of6mm/6mm.

PACKING1 & 2 kg.

CERA LATEX SBR PRO is a specially formulatedmultipurpose additive for all cement systems based on styrene butadiene rubber latex. Addition of CERA-LATEX SBR PRO additives to any cement system supremely enhances the water and vapor resistance and also aids in better mechanical property.


ADVANTAGES

■ Non toxic■ Excellent bond strength■ Easy to use, multipurpose & economical■ Resistance to water penetration■ Improves cohesion & workability■ Improves tensile, flexural and compressive strength■ Highly recommended for repairs and rehabilitation of structures■ Excellent adhesion to porous and non porous surface concrete /masonry, etc.,

USAGE 

■ Can be used as an additive for protection and repairs of balconies, terraces and haunching areas, concrete roads and bridges, concrete elements like beams, columns and slabs.

■ Can be used as a bonding agent for repair and rehab of structures. It provides excellent adhesion between concrete and mortar/plaster and hence ensures a monolithic systemafter repair
■ Can be used as an excellent anti-corrosive agent for rebar when used in combination with cement in the ratio of 1:5
■ An excellent additive material for bedding tiles, fixing slip bricks, lining effluent tanks and tubes

PACKING

■ 500gms, 1, 6, 10s, 20, 50, 100 & 210 Kg.

SHELF LIFE

■ 12 months in sealed containers. Avoid prolonged storage inexcessive heat.