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Concrete Repair Mortar

Prominent & Leading Manufacturer from Chennai, we offer cera poly mortar -micro fiber enriched cementitious repair mortar,1 kg/ m.r.p, cera micro concrete - high strength ,non-shrink,free ,flowing microconcrete and cera polymortar pe.
Cera Poly Mortar -Micro Fiber Enriched Cementitious Repair Mortar,1 Kg/ M.R.P
  • Cera Poly Mortar -Micro Fiber Enriched Cementitious Repair Mortar,1 Kg/ M.R.P
  • Cera Poly Mortar -Micro Fiber Enriched Cementitious Repair Mortar,1 Kg/ M.R.P

Cera Poly Mortar -Micro Fiber Enriched Cementitious Repair Mortar,1 Kg/ M.R.P

Product Price: Rs 70 / KgGet Best Price

Product Brochure

Product Details:
ApplicationConstructions
Packaging SizeUpto 25 Kg
Shelf Life12 Months in Tightly Sealed Bag
BrandCera Chem
MaterialGrey powder
Cera Polymortar is a single component cement based polymer modified micro fiber enriched material used for renovating old structures and repairing new construction projects. It’s a multipurpose patching and repairing mortar which can be applied on vertical and horizontal surfaces.

Advantages:
  • Single component and easy to use.
  • Provides a smooth surface finish.
  • Excellent adhesion to most surfaces.
  • Suitable for horizontal and vertical application.
  • Non-shrinking.
  • Extended working time up to minutes

Method Of Application:
  • Surface Preparation
  • The adhesion of Cera Polymortar is greatly impaired if the surface is not prepared thoroughly. The surfaces must be dry and free from moisture, dust, oil, loose particles and laitance in order to achieve maximum benefit out of Cera Polymortar

Mixing:
  • Depending on the consistency desired, add 8 – 9 liters of clean water per 50 kg bag of Cera Polymortar. The powder should be slowly added to the water and mixed until a homogeneous, lump- free mortar is obtained. Mechanical mixing at low speeds (300- 400 RPM) is recommended for best results. Do not over mix or add water more than recommended.

Placing:
  • Before application of Cera Polymortar, the surface shall be made damp and after removing excess water a bonding coat of Cera
  • Latex SBR or Cerabond EP shall be applied depending on the type of the repair. The mixed material shall be poured on to the surface and finished using gloved hand or mason’s tools. When repairing an RCC structure, if the reinforcement is corroded the same shall be replaced or protected by using Cera Zinc ZR.
  • Cera Polymortar in single layer can be applied from 5 – 15 mm thickness. If the thickness of repair is more than 15mm the same shall be done in layers allowing sufficient time between each layer. Proper keying shall be provided by roughing the surface before it sets. For horizontal surfaces, up to 50mm can be built up at one go.

Limitations:
  • Do not use if substrate temperature is below 7°C or if rain or freezing conditions are expected in the proceeding 24 hours after application. Do not over water; excessive amounts of water will weaken the material and reduce its durability.

Coverage:
  • Coverage rate is dependent on the width and depth of the area to be patched. The coverage rate is approximately 1.75 kg/sq m/mm of thickness

Curing:
  • Cera Polymortar is self-curing and does not require moisture curing. On extremely hot weather ensure that the water content is not evaporated by covering the repaired area with polythene sheets and wet sacks.

Cleaning:
  • Tools and equipment should be cleaned promptly with clean fresh water

Shelf Life:
  • 12 months in tightly sealed bags
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Cera Micro Concrete - High Strength ,Non-Shrink,Free ,Flowing Microconcrete
  • Cera Micro Concrete - High Strength ,Non-Shrink,Free ,Flowing Microconcrete
  • Cera Micro Concrete - High Strength ,Non-Shrink,Free ,Flowing Microconcrete

Cera Micro Concrete - High Strength ,Non-Shrink,Free ,Flowing Microconcrete

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Product Details:
FormPowder
Country of OriginMade in India
FeaturesHIGH STRENGTH, FREE FLOW MICROCONCRETE FOR STRUCTURAL REHABILITATION
Packaging Size25 & 50 Kg.
Yield2400 kg / Cum.
Typepowder
ColorGrey / White
CERA MICROCONCRETE is a ready to use product developed for meeting the specific requirement of repair and rehabilitation of concrete structures. The product is manufactured from graded aggregates, special cements and various chemicals to derive unique functional characteristics.

ADVANTAGES

■ Easy to use■ High early and final strength■ Efficient restoration material■ Low permeability. Ensures water tightness■ High fluidity enables placing without vibration■ Pre-packed system - overcomes the batched weightvariations■ Compensation for shrinkage and settlement in theplastic state■ Excellent adhesion with parent concrete, positive gripwith reinforcement

USAGE

■ Compatible for use with different concrete grades andcan be used for thin sections also
■ Widely used in repairs, where conventional concreteplacing and vibrating is difficult due to congestion ofreinforcement
■ An ideal material for structural strengthening ofcolumns, beams, etc., by encasement or jacketing
■ Used for repair of floor beams, slabs, concretefloors/roads, viaducts, grouting of base plates/bridgebearings, etc.,
■ Can be used for repairing larger sections by mixing with12 mm down aggregates in the proportion of 50 to 100%by weight of microconcrete
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CERA Polymortar PE

CERA Polymortar PE

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Product Brochure

Product Details:
Usage/ApplicationWall Construction, Block Joining
BrandCERA
Packaging TypeDrum
ApplicationConstructions
Packaging Size20 Kg
Shelf Life3 Months
Flexural Strength25 N/mm2
TypeResin Mortar
Tensile Strength12 N/mm2
Cera Polymortar PE is a two component specially formulated polyester resin and hardener system with selected graded fillers for fast and easy reinstatement of concrete.

Advantages:

  • Excellent bond strength
  • Stronger than concrete
  • Resistant to Oil, Grease and Chemicals
  • Quick and easy to use
  • Versatile in nature
  • Wide range applications
  • Highly dense which makes it impermeable

Function:
  • The polyester resin reacts with cementitious hardener by way of polymerisation process to form a quicksetting, non-expansive system having excellent mechanical properties like high compressive, flexural and tensile strength which is abrasion resistant and also chemical resistant.

Uses:
  • Cera Polymortar-PE is ideal for high strength and for quick reinstatement of concrete.
  • Cera Polymortar-PE can be used for bedding, jointing and profiling of concrete and also for general repairs.
  • Cera Polymortar-PE facilitates jointing between precast units, fixing tiles, cladding, etc.
  • Cera Polymortar-PE is ideal for patching pot holes in industrial floors, for levelling the runway damaged areas, etc.
  • Cera Polymortar-PE is suitable for fertilizer plants, wharves, jetties and also in Chemical laboratory repairs.
  • Cera Polymortar-PE aids in repairing of damaged concrete in precast units, stair treads, kerbs, manhole covers, door and window frames etc.

Method Of Application:
  • Surface Preparation:
  • The adhesion of Cera Polymortar-PE film is greatly impaired if the surface is not prepared thoroughly. The surfaces must be dry and free from moisture, dust, oil, loose particles and laitence in order to achieve maximum benefit out of Cera Polymortar-PE.

Mixing:
  • Mix the hardener powder slowly by stirring thoroughly to the required quantity of resin till a uniform consistency is obtained. Placing should be done within the gel time, workability decreases with increase in temperature. Ensure a smooth, even consistency of the grout before placing.

Placing:
  • In the case of dense substrates, before Cera Polymortar-PE application, priming is required using resin only or with resin and hardner in flowable grade to ensure surface is completely wetted out.
  • Cera Polymortar-PE single layer can be applied upto a thickness of 20mm; if thickness more than 20mm is required, layer by layer application has to be followed after 3.5 hours of completion of each layer.

Storage:
  • Cera Polymortar-PE will retain its properties for atleast 3 months when kept in the original packing. Storage at low temperature extends shelf life.
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